Yanmar 3JH4E Manual de Serviço Página 3
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Printed in Japan
M9961-03E090
Publication No. M9961-03E090
History of Revision
Manual Name Service Manual for Marine Diesel Engine
Engine Model: 3JH4(B)(C)(M)E
Number
of
revision
Date of
revision
Reason for
correction
Outline of correction
Correction item
No (page)
Corrected
by
New edition January 2004
- 3JH4(B)(C)(M)E 1
- M9961-03E090 2
- Printed in Japan 3
- California 4
- Proposition 65 Warning 4
- FOR SAFTY 5
- Well fitting !! 7
- CONTENTS 11
- 1. GENERAL 17
- 1.2 Specifications 18
- 1. GENERAL 19
- 1.3 Engine Outline 20
- 1.4 Piping Diagrams 23
- 1.General 24
- 4 YDX M 1.64 D 3 N 25
- 1.5.2 Exhaust Gas Regulations 26
- (a) Fuel injection nozzle 27
- (b) Fuel injection pump 27
- 2. Inspection and Adjustment 28
- 2. Inspection and Adjustment 29
- 2.2.1 Check before starting 30
- (4) Seawater outlet 31
- (5) Check cooling water level 31
- Sediment 33
- 119305-35150 34
- Alternator 35
- Set bolt 35
- Belt adjuster 35
- (Valve clearance) 36
- (Normal) (Abnormal) 36
- (Valve clearance adjustment) 36
- (Fuel/water separator) 38
- UPPER LEVEL 40
- LOWER LEVEL 40
- Battery charge measurement 41
- (Hydrometer structure) 41
- (How to read hydrometer) 41
- (1) Drain the fuel tank 42
- (2) Replace the fuel filter 42
- 3JH4E 3 1 44
- Injection nozzle 48
- Nozzle tester 48
- Non-atomized spray 50
- Stagnant spray 50
- (b) Heat exchanger inspection 51
- (Breather system component) 52
- 2.4 Sensor Inspection 54
- 2.5 Thermostat inspection 55
- 2.6 Adjusting Operation 56
- 2.7 Long storage 58
- 3. Troubleshooting 59
- 3. Troubleshooting 61
- Compression 72
- 4. Disassembly and Reassembly 74
- 4.2.1 General Handtools 75
- Local supply 1 set 76
- H = Shaft type 77
- S = Hole type 77
- 4.2.2 Special Handtools 78
- (Local supply) 79
- (Removing the coupling) 79
- (Tool 1) 80
- (Tool 2) 80
- 4.2.3 Measuring Instruments 81
- 4.2.4 Other material 82
- [Notice] 84
- 4.2.5 Measuring Instruments 85
- Revolving shaft 87
- Reflection mark 87
- 4.3.1 Disassembly 88
- (Removing intake silencer) 89
- (Removing starting motor) 90
- (Removing flywheel) 93
- (28) Removing the idle gear 95
- (29) Removing the camshaft 95
- (Removing gear case flange) 96
- (36) Removing the crankshaft 97
- (37) Removing the tappets 97
- 4.3.2 Reassembly 98
- (Main bearing cap) 99
- (Piston ring) 100
- (Ring joints) 100
- (Camshaft side gap) 101
- (Idle gear shaft) 102
- (Gear train) 102
- (Lube oil pump) 102
- (18) Mounting the flywheel 103
- (Head bolt tightening order) 104
- (Fuel injection nozzle) 105
- (Lube oil filter and cooler) 106
- (Seawater pipe) 107
- (38) Filling with lube oil 108
- (41) Test Running 108
- 5.1 Cylinder Block 109
- Plug dia. d D 110
- 12 19.9-12.0 20 110
- 30 29.9-30.0 40 110
- 50 49.5-50.0 60 110
- (Cylinder bore) 111
- 5.2 Cylinder Head 112
- Straight-edge 113
- Thickness gage 113
- (Valve lapping tool) 114
- (Valve sink depth) 115
- (Valve sink) 115
- (4) Valve guide 116
- 5.2.4 Valve springs 117
- 5.2.6 Measuring top clearance 118
- (Rocker arm hole diameter) 119
- 5.3 Piston and Piston Pins 120
- 5.3.2 Piston pin 121
- 5.3.3 Piston rings 121
- (Measuring side clearance) 122
- Joint of coil 123
- 5.4 Connecting Rod 124
- 5.4.2 Crank pin metal 125
- Plastic gauge 126
- Alignment mark (Punched mark) 126
- Matching mark 126
- 5.4.3 Piston pin bushing 127
- 5.5.1 Crankshaft 128
- (Crankshaft R machining) 129
- (Side gap measurement 1) 130
- (Side gap measurement 2) 130
- 5.5.2 Main bearing 131
- 5.6 Camshaft and Tappets 132
- (Camshaft outside diameter) 133
- (Camshaft bend) 133
- 5.6.2 Tappets 134
- 5.7 Timing Gear 135
- 5.8 Flywheel and Housing 136
- 6. FUEL INJECTION EQUIPMENT 138
- (1) 3JH4(B)(C)E 139
- (1) Component 141
- 6.1.9 Tools 147
- 6.2 Fuel Feed Pump 149
- N•m(kgf•m) 150
- (4) Valve contact/mounting 151
- 6.3 Fuel Filter 152
- 6.4 Fuel Tank 153
- 7. INTAKE AND EXHAUST SYSTEM 154
- 7.2 Exhaust System 156
- 8. LUBRICATION SYSTEM 157
- 8.2 Lube Oil Pump 158
- (Outer diameter clearance) 159
- (Side clearance) 159
- 8.3 Lube Oil Filter 160
- 8.4 Lube oil Cooler 160
- 8. LUBRICATION SYSTEM 161
- 9. Cooling Water System 162
- (Fresh water pipe) 163
- 9.2 Seawater Pump 164
- (Sea water pump) 165
- 9.3 Fresh Water Pump 166
- 9. Cooling Water System 167
- 9.4 Heat Exchanger 169
- 9.5.3 Pressure cap inspection 170
- 9.5.4 Replacing filler neck 171
- Filler cap 172
- Coolant recovery tank 172
- 9.6 Thermostat 173
- 9.7.1 Introduction 174
- 9.7.2 Description 175
- 9.7.3 Cautions 175
- 9.7.4 Assembly Procedure 176
- (5) Attaching the hose 177
- (6) Test operation 177
- (7) Fixing the strainer 177
- 9.7.5 Cautions for Assembling 178
- 9.7.6 Troubleshooting 179
- 11. REMOTE CONTROL (OPTIONAL) 181
- (2) Remote control cable 182
- (1) Speed control 183
- (KM35P marine gear) 184
- (2) Throttle lever adjustment 186
- (1) Shift lever adjustment 186
- 12. Electrical System 187
- 12.1.1 Wiring diagram 188
- 12.2 Battery 190
- 12.3 Starting Motor 191
- 12.3.3 Structure 192
- (2) Structure 193
- 12.4.1 Specifications 194
- 12.4.2 Structure 195
- 12.4.3 Wiring diagram 196
- 12.4.5 Inspection 197
- 12.5.1 Specifications 198
- 12.5.2 Structure 199
- 12.5.3 Wiring diagram 200
- 12.6 Instrument Panel 201
- 12.7 Warning Devices 202
- 12.8 Air Heater (Optional) 205
- Device (Optional) 206
- 13. SERVICE STANDARDS 207
- 13.2 Engine Body 208
- (1) Camshaft 209
- (3) Backlash of each gear 209
- 13.2.3 Cylinder block 210
- (5) Connecting rod 211
- (6) Tappet 211
- 13. SERVICE STANDARDS 212
- 14.1 Main Bolt and Nut 213
- YANMAR CO,. LTD 214
- YANMAR DIESEL AMERICA CORP 214
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